Charnwood Fan Roomheater User Manual

CHARNWOOD  
LA20i  
Roomheater  
Operating  
and  
Installation Instructions  
Bishops Way, Newport, Isle Of Wight, PO3O 5WS, U.K.  
Tel: (01983) 537799 Fax: (01983) 537788  
 
OPERATING INSTRUCTIONS FOR THE  
CHARNWOOD LA20i  
Housing Authority will be able to  
advise you if other fuels may be  
burnt. For instructions on burning  
other fuels please ask your your  
supplier or Housing Authority for the  
“Charnwood Instruction  
and empty the ashpan.  
GENERAL POINTS  
Before lighting the fire check with  
the installer that the work and checks  
described in the installation  
instructions have been carried out  
correctly and that the chimney has  
been swept, is sound, and free from  
any obstructions.  
CONTROLLING THE  
FIRE  
The rate of burning and hence the  
output is controlled by the control  
knob on the left hand side of the  
appliance, shown in Fig. 1. This is  
linked to a thermostat which controls  
the firebox temperature. The number  
at the top of the knob is the number  
at which it is set. Some experimenta-  
tion may be necessary to obtain the  
desired heat output.  
Supplement.”  
PETROLEUM COKE IS  
NOT SUITABLE FOR USE  
ON THIS APPLIANCE, ITS  
USE WILL INVALIDATE  
THE GUARANTEE  
WARNING There must not be an  
extractor fan fitted in the same room  
as this appliance as this can cause the  
appliance to emit smoke and fumes  
into the room.  
At first you may find it helpful to try  
several fuels to find the most suitable.  
If you are unable to obtain the fuel  
you want ask your supplier, an  
approved fuel distributor, or the Solid  
Fuel Association (tel. 0800 600 000)  
to suggest an alternative.  
If the appliance is fitted in place of  
an open fire then the chimney should  
be swept one month after installation  
to clear any soot falls which may  
have occurred due to the difference in  
combustion between the appliance  
and the open fire.  
There is also a manual secondary air  
control which is located above the  
door opening as shown in Fig. 2. To  
adjust the setting, open the doors and  
use the door opening tool to move the  
flap to the desired position. This  
control should be in the closed  
position when burning any of the  
recommended smokeless fuels except  
for anthracite and homefire which  
When using the fire in situations  
where children or infirm people are  
present please use a fire guard to  
prevent accidents. The fire guard  
should be manufactured in  
DOOR OPERATION  
Use the spanner type tool to open and  
close the doors. Turn the knob on the  
right hand door anti-clockwise to  
open and clockwise to close. When  
closing the doors do not push on the  
enamel with the tool as this can chip  
the enamel, instead push the doors on  
the door knobs.  
accordance with BS 6539.  
This appliance obtained approval by  
HETAS Ltd. in the safe and fit for  
purpose category.  
FUELS  
LIGHTING  
HETAS Ltd. approval only covers the  
use of the following smokeless fuels  
on this appliance:  
Place some paper and dry kindling  
wood or fire lighters on the grate and  
cover with a small amount of fuel.  
Turn the thermostat control knob to  
the maximum setting and light the  
paper or fire lighters. Close the doors  
and allow the fire to burn until the  
fuel is well ignited then load with  
more fuel and adjust the thermostat  
to the required level.  
Ancit (Phurnacite Plus),  
Anthracite Large Nuts,  
Cosycoke,  
Centurion,  
Extracite,  
0
Control  
Knob  
Maxibrite,  
Phurnacite,  
Sunbrite Doubles,  
Welsh Dry Steam Coal (Large Nuts).  
On initial lighting, the fire may  
smoke and give off an odour as the  
silicon paint with which the firebox  
is painted reacts to the heat. This is  
normal and will cease after a short  
time. In the meantime the room  
should be kept well ventilated.  
Approval does not cover the use of  
other fuels either alone or mixed with  
the above fuels, nor does it cover  
instructions for the use of other fuels.  
Air Inlet  
Damper  
The above fuels are all suitable for  
use in smoke control areas. In  
non-smoke control areas your  
Fig. 1. Thermostat Control  
Before relighting the fire, riddle,  
remove any clinker from the firebed  
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LA20i 3/99  
 
not prevented from closing by spilled  
fuel or ash.  
Open  
Care should be taken to ensure that  
ash is cool before emptying it into  
plastic liners or bins.  
Secondary Air  
Flap (shown  
closed)  
To make ash removal easier there is a  
special Charnwood ash carrier  
available. This may be purchased  
from your supplier or, in case of  
difficulty, from ourselves.  
RIDDLING  
Riddling twice a day is usually  
sufficient.  
Do Not Go Beyond  
45° Position  
When Riddling  
The fire should be riddled with all  
doors shut. Place the tool on the knob  
and rotate between the horizontal and  
the 45 degree position several times  
as shown in Fig. 3.  
Riddle Between  
Horizontal &  
45° Positions  
Caution: when riddling the grate  
using solid fuel do not go beyond the  
45 degree position as this can cause  
the grate to jam.  
Fig. 2. Secondary Air Control  
After Riddling  
Move Tool  
To Horizontal  
Position  
should be burnt with the secondary  
air inlet open.  
If jamming does occur then the fire  
should be allowed to burn for  
approximately half an hour before  
riddling the grate again as described  
above.  
Fig. 3. Grate Operation  
RUNNING THE FIRE  
WITH THE DOORS  
OPEN  
Too much riddling can result in  
emptying unburnt fuel into the  
ashpan and should therefore be  
avoided. Clinker should regularly be  
removed from the firebed.  
fire is burning well before filling with  
fuel.  
The fire may be run with the doors  
open. This will result in a reduction  
in efficiency and hence heat output.  
The more reactive fuels, like  
homefire, will burn better when the  
doors are open than fuels like  
Some experimentation may be  
necessary to find the thermostat  
setting most suitable for the  
particular fuel used and the draw on  
the chimney, but generally the  
thermostat should be turned down to  
the minimum setting overnight.  
After riddling, the grate should be  
put back into the solid fuel position  
(the tool should be horizontal).  
phurnacite, sunbrite and ancit.  
For safety reasons, if the fire is to be  
left unattended with the doors open  
then use a spark guard which  
complies with BS 3248.  
REFUELLING  
For overnight burning the fire doors  
must be closed.  
Keep the firebox well filled (the fuel  
may be sloped up from the front  
firebars), but do not allow fuel to  
spill over the top of the front fire  
bars. Take care that fuel does not  
project over the front fire bars or  
damage to the glass may be caused  
when the doors are closed.  
To revive the fire, empty the ashpan  
if necessary, riddle, and turn the  
thermostat control knob to maximum.  
When the fire is burning well load on  
more fuel as necessary and turn the  
thermostat to the desired setting.  
ASH CLEARANCE  
The ashpan should be emptied  
regularly before it becomes too full.  
The most convenient time to remove  
the ash is just before riddling the fire  
since the ash will then be at it’s  
coolest. Use the tool provided to  
remove the ashpan.  
THROAT PLATE AND  
FLUEWAY CLEANING  
OVERNIGHT  
BURNING  
It is important that the throat plate  
and all the appliance flueways are  
kept clean. When burning smokeless  
fuels they should be cleaned monthly.  
When burning other fuels they should  
be cleaned at least once a week, and  
Empty the ashpan, if necessary, and  
then riddle the fire. If the fire is very  
low then it may be necessary to add a  
little fuel and turn the thermostat  
control up for a brief period until the  
Never allow the ash to accumulate in  
the ashpan so that it comes in contact  
with the underside of the grate as this  
will seriously damage the grate bars.  
Ensure that the air inlet damper is  
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more frequently if necessary.  
appliance flueways should be cleaned  
before lighting.  
TROUBLE SHOOTING  
The throat plate and flueways may be  
cleaned with a low fire still burning.  
Use the scraper tool to scrape any  
sooty deposits to the front of the plate  
until they fall off into the fire.  
Door Seals  
Fire Will Not Burn.  
For the fire to operate correctly it is  
important that the door seals are in  
good condition. Check that they do  
not become worn or frayed and  
replace them when necessary.  
Check that:  
a) the air inlet is not obstructed in  
any way,  
b) that chimneys and flueways are  
clear,  
c) that a suitable fuel is being used,  
d) that there is an adequate air supply  
into the room,  
More soot will be deposited on the  
throat plate and in the flueways if the  
appliance is run at low levels for long  
periods. If this is the case then more  
frequent cleaning will be necessary.  
Servicing  
It is recommended that the fire is  
serviced once a year to keep it in first  
class working order. After cleaning  
out the firebox thoroughly, check that  
all internal parts are in good working  
order, replacing any parts that are  
beginning to show signs of wear.  
Check that the doors seals are in  
good condition and that the doors  
seal correctly. Check the operation of  
the thermostat, both when cold and  
hot. A servicing guide, TIS 48. is  
available on request.  
e) that an extractor fan is not fitted in  
the same room as the fire.  
MAINTENANCE  
Cleaning  
Fire Blazing Out Of Control.  
The appliance is finished in vitreous  
enamel. To clean the surfaces simply  
wipe over with a dry cloth. Abrasive  
pads and scouring cleaners must not  
be used as these will damage the  
finish. Care should be taken not to  
knock the enamel with hard objects  
as it will chip.  
Check that:  
a) the doors are tightly closed,  
b) the thermostat knob is turned  
down to the minimum setting,  
c) the air inlet damper is closed (at  
the bottom left of the appliance), and  
that it is not prevented from closing  
completely by a piece of ash,  
d) a suitable fuel is being used,  
e) the door seals are in good  
condition.  
CHIMNEY SWEEPING  
Cleaning the Glass  
The glass in the doors is a special  
ceramic glass which is able to  
withstand high temperatures. Before  
cleaning the glass open the doors and  
allow them to cool. Clean the glass  
using a damp cloth and then wiping  
over with a dry cloth. Any stubborn  
deposits may be removed with a  
proprietary stove glass cleaner or  
ceramic hob cleaner. Some deposits  
on the glass may be burnt off simply  
by running the fire at a fast rate for a  
few minutes. Do not use abrasive  
cleaners or pads as these can scratch  
the surface which will weaken the  
glass and cause premature failure.  
Aerosol spray cleaners should not be  
used near the appliance whilst it is  
under fire.  
The chimney should be swept at least  
twice a year. In most installations it  
will be possible to sweep the chimney  
through the appliance.  
Over-Firing  
First remove the front firebars and  
the throat plate. Then sweep the  
chimney ensuring that soot is  
removed from all horizontal surfaces  
after sweeping.  
If the fire is over-fired it will cause  
premature failure of the internal fire  
parts. Overfiring is occurring when  
any internal parts of the fire begin to  
glow red. To prevent over-firing  
ensure that:  
a) the door seals are kept in good  
condition, and that the doors are  
sealing correctly,  
In situations where it is not possible  
to sweep through the appliance the  
installer will have provided  
alternative means, such as a soot  
door. After sweeping the chimney the  
appliance flue outlet and the flue pipe  
connecting the appliance to the  
chimney must be cleaned with a flue  
brush.  
b) the thermostat on the fire is  
working correctly,  
c) a suitable fuel is being used.  
Fume Emission.  
When not in use  
Warning Note:  
After clearing any soot from within  
the fire, replace the throat plate and  
the front firebars.  
If the fire is going to be out of use for  
a long period (for instance in the  
summer) then to prevent condensa-  
tion, and hence corrosion, the  
thermostat should be left at the  
maximum setting and the main doors  
left ajar. It is also advisable to sweep  
the chimney and clean out the fire.  
Spraying the inside of the doors and  
firebox with a light oil, such as  
WD40, will also help to keep all  
internal parts working well.  
Properly installed and operated this  
appliance will not emit fumes.  
Occasional fume from de-ashing  
and re-fuelling may occur.  
Different types of sweep’s brushes are  
available to suit different flueways.  
For standard brick chimneys a wire  
centre sweep’s brush fitted with a  
guide wheel is recommended. For  
prefabricated insulated chimneys the  
manufacturers instructions with  
regard to sweeping should be  
consulted.  
Persistent fume emission is  
potentially dangerous and must not  
be tolerated. If fume emission does  
persist then the following  
immediate actions should be taken:  
A) Open doors and windows to  
ventilate the room.  
B) Let the fire out and safely  
dispose of fuel from the appliance.  
C) Check for flue or chimney  
After long periods where the fire has  
been out of use, the chimney and  
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LA20i 3/99  
 
blockage, and clean if required.  
D) Do not attempt to relight fire  
until cause of fume has been  
identified, if necessary seek  
professional advice.  
fire if there is any possibility that any  
parts of the system may be frozen.  
be kept at the minimum setting until  
the fire in the appliance has gone out.  
The chimney and flueways should  
then be cleaned. If the chimney fire  
does not go out when the above  
action is taken then the fire brigade  
should be called immediately.  
Chimney Fires.  
If the chimney is thoroughly and  
regularly swept, chimney fires should  
not occur. However, if a chimney fire  
does occur turn the control knob to  
the minimum setting, and tightly  
close the doors of the appliance. This  
should cause the chimney fire to go  
out in which case the control should  
The most common cause of fume  
emission is flueway or chimney  
blockage. For your own safety these  
must be kept clean.  
After a chimney fire the chimney  
should be carefully examined for any  
damage. Expert advice should be  
sought if necessary.  
Freezing  
If a boiler is fitted do not light the  
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INSTALLATION INSTRUCTIONS FOR THE  
CHARNWOOD LA20i  
These building regulations state that  
HEALTH AND SAFETY  
PRECAUTIONS  
CHIMNEY  
the hearth must extend in front of the  
appliance by at least 300 mm (12  
inches) and to the sides by at least  
150 mm (6 inches). If in doubt as to  
the positioning of the appliance  
expert advice should be sought either  
from the supplier or the local  
In order for the appliance to perform  
satisfactorily the chimney height  
must not be less than 4 metres  
WARNING  
Please take care when installing the  
appliance that the requirements of the  
Health and Safety at Work Act 1974  
are met.  
measured vertically from the outlet of  
the fire to the top of the chimney.  
The chimney should preferably be  
175 mm (7 inches) or 200mm (8  
inches) internal diameter or square  
with sides of 175mm or 200mm  
internally and MUST NOT BE LESS  
THAN 150mm (6 INCHES)  
building inspector.  
Some types of fire cement are caustic  
and should not be allowed to come  
into contact with the skin. In case of  
contact wash with plenty of water.  
PREPARATION OF  
FIREPLACE  
If there is a possibility of disturbing  
any asbestos in the course of  
installation then please use  
INTERNAL DIAMETER OR 150 x  
150mm INTERNAL SQUARE.  
Before fitting the appliance into an  
existing fireplace remove the fireback  
and any loose in-fill material.  
If an existing chimney is to be used it  
must be swept and checked, it must  
be in good condition, free from  
cracks and blockages, and should not  
have an excessive cross sectional area  
(e.g. greater than 250mm x 250mm).  
If you find that the chimney is in  
poor condition then expert advice  
should be sought regarding the  
necessity of having the chimney  
lined. If it is found necessary to line  
the chimney then a lining suitable for  
Solid Fuel must be used.  
appropriate protective equipment.  
The hearth, surround and opening for  
the appliance must conform with  
Figs. 4 and 5. The flat area around  
the opening must be a minimum of  
750 mm wide and 660 mm high.  
Ensure that the hearth and the base  
in the opening are flat, level, and at  
right angles to the surround.  
There must not be an extractor fan  
fitted in the same room as the  
appliance as this can cause the  
appliance to emit fumes into the  
room.  
There must be an adequate air supply  
into the room in which the appliance  
is installed totalling at least 100  
square cm. (16 square inches) to  
provide combustion air. This is  
particularly necessary if the room is  
double glazed.  
Make a hole in the front of the  
chimney breast to give access for  
infilling and fixing the flue pipe. If  
the optional boiler is to be fitted it  
will also be necessary to make a hole  
in the side of the chimney breast to  
give access for the pipework.  
If there is no existing chimney then a  
prefabricated block chimney or a twin  
walled insulated stainless steel flue to  
BS:4543 can be used either internally  
or externally. These chimneys must  
be fitted in accordance with the  
manufacturers instructions and  
Building Regulations.  
In addition to these instructions the  
requirements of BS:8303 and  
BS:6461 Pt 1&2; 1984 must be  
fulfilled. Local Authority Bylaws and  
Building Regulations regarding the  
installation of Solid Fuel burning  
appliances, flues and chimneys must  
also be observed.  
FITTING THE FIRE  
In some cases it may be necessary to  
place the connecting flue pipe in the  
chimney before fitting the fire into  
the fireplace.  
Single wall flue pipe is suitable for  
connecting the appliance to the  
chimney but is not suitable for using  
for the complete chimney.  
PERFORMANCE  
Apply fire cement to the rear face of  
the sealing flange on the appliance.  
Fit the appliance into the opening  
ensuring that it is central and that a  
good seal is made between the  
sealing flange and the face of the  
surround.  
The rated output for the LA20i is 5.4  
kW (18800 btu/h) to the room.  
If it is found that there is excessive  
draw in the chimney then a draught  
stabilizer should be fitted.  
This is the output obtained burning  
Sunbrite Doubles at a rate of 1.0  
kg/hr with the doors closed over a 4  
hourly re-fuelling interval.  
HEARTH  
Remove any excess fire cement from  
around the sealing flange.  
The appliance must be installed on a  
fireproof hearth and must be situated  
at least 300 mm (12 inches) from any  
combustible material. The positioning  
of the appliance and the size of the  
hearth are governed by building  
There is an optional add-in domestic  
hot water boiler available with an  
output of 2.0 kW (6800 btu/h). If this  
is fitted then the output to the room  
will be reduced by a corresponding  
amount.  
The appliance should be screwed to  
the hearth through the holes at the  
base of the sealing flange.  
regulations for Class 1 appliances.  
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cylinder to BS:1566 part 1 should be  
used in most situations, unless the  
appliance is to be fitted in a soft  
water area in which case the stainless  
steel boiler may be used with a direct  
hot water cylinder.  
plates and the firebricks. Knock out  
the knock-outs for the boiler tappings  
on the appropriate side of the firebox.  
Remove the backnuts and fibre  
washers from the boiler tappings and  
fit the boiler into the appliance. Place  
the fibre washers over the tappings  
on the outside of the appliance and fit  
the backnuts, ensuring that the boiler  
is held tightly against the rear inside  
face of the appliance and that the top  
edge of the boiler is level or runs  
uphill to the flow tapping.  
All pipework in the primary circuit  
must be 28mm diameter and the flow  
pipe must rise continuously from the  
boiler to the open vent.  
This Dimension Is The  
Minimum Level Area  
Required To Enable The  
Doors To Be Opened.  
If an indirect cylinder is used then  
the primary circuit should be filled  
with a suitable inhibitor to prevent  
the build up of scale and corrosion.  
For Overall Sizes Of  
Hearth See The  
Section Titled "Hearth".  
405 mm  
When re-fitting the firebricks, note  
that the short side firebrick supplied  
with the boiler must be fitted on the  
same side as the boiler tappings. One  
of the original side firebricks is fitted  
on the other side, and the rear  
firebrick is discarded. The firebricks  
must be fire cemented into position,  
wetting the firebox will improve the  
adhesion.  
400 mm  
Minimum  
FITTING THE  
OPTIONAL ADD-IN  
BOILER  
Fig. 4. Limiting Dimensions  
Of Hearth  
The boiler replaces the rear firebrick  
and is reversible so that the 1’’  
B.S.P. male tappings may come on  
either the left or the right hand side  
of the boiler.  
The shaded area on the face of  
the surround is the minimum flat  
area required.  
Replace the back fireplate, the side  
fireplates, the front firebar and the  
throat plate.  
The boiler tappings protrude from the  
sides of the appliance and it will  
therefore be necessary to fit the boiler  
into the appliance after positioning  
the appliance in the fireplace if the  
fire surround is already fitted.  
Connect the boiler to the heating  
system ensuring that the flow pipe  
rises from the boiler. Fill the system  
with water and check for leaks.  
750 mm  
B
660 mm  
A
Before fitting the boiler, remove the  
front firebars, the side and back fire  
Dim. A:  
Max. 470mm (18 - 1/2")  
Min. 405mm (16")  
22mm Open Vents  
Feed and Expansion Tank  
Dim. B:  
Max. 575mm (22 - 2/3")  
Min. 555mm (21 - 3/4")  
Cold Water Tank  
Overflow  
Overflow  
Fig. 5. Limiting Dimensions Of  
Surround And Opening  
Domestic Hot Water Draw Off  
HOT WATER SYSTEM  
Drain Cock  
Indirect Hot Water Cylinder  
The optional add-in boiler which may  
be fitted in the appliance has an  
output sufficient for domestic hot  
water heating. If the boiler is fitted  
then the room heating will be  
reduced.  
The hot water system should be a  
gravity circuit and must be correctly  
vented as shown in Fig. 6.  
Drain Cock at Lowest Point  
Fig. 6. Typical Gravity Hot Water System  
The steel boiler in conjunction with a  
double feed indirect hot water storage  
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appliance and the structural  
following points:  
FLUE CONNECTION  
AND INFILLING  
brickwork with vermiculite (e.g.  
micafil or similar) concrete. Ensure  
that there are no air pockets. The  
recommended mix is six volumes of  
vermiculite granules to one volume of  
Portland cement thoroughly mixed  
together. Enough water should be  
added so that no more than one or  
two drops of water are released when  
a handful of the mixture is squeezed.  
1. The bottom grate bars must all be  
fitted and should move freely and  
easily when the riddling mechanism  
is operated.  
Make the flue connection with the  
special 150°elbow part no.  
010/AV12. Please note that this item  
is ordered separately from the  
appliance. The legs of the elbow may  
be cut on site to suit the chimney.  
Also note that the legs of the elbow  
are different lengths to enable some  
situations to be catered for by turning  
the elbow around.  
2. The plates round the sides and  
back of the grate must be in position  
and sitting correctly.  
After filling with vermiculite concrete  
flaunch the top of the flue connector  
pipe to the chimney with lime  
The end of the flue pipe must line up  
with the centre-line of the chimney,  
and must also extend to the point  
where the chimney narrows to its  
final size. Any large voids must be  
filled and flaunched to the flue pipe  
to ensure that all soot deposits can be  
cleared when the appliance is swept,  
and to prevent problems with the  
operation of the appliance.  
mortar. Ensure that the flue pipe is  
well sealed to the chimney.  
18mm  
Make good the hole(s) in the  
chimney breast making sure that it is  
completely airtight. A typical  
installation is shown in Fig. 7.  
In most installations it will be  
possible to sweep the chimney  
through the appliance. If this is not  
possible then some alternative means  
(such as a soot door), must be  
provided.  
Ensure that the flue pipe is not  
obstructed or restricted in any way  
and that all joints are well sealed.  
Locking Nut  
Thermostat Flap  
Before infilling cover the front of the  
appliance to protect it. Ensure that  
the flue pipe is central and then fill  
the space between the body of the  
The free inset method of installation  
may be used instead of infilling.  
Details are available on request.  
Fig. 8. Thermostat Setting  
THERMOSTAT  
Before lighting the fire check the  
cold setting distance of the  
thermostat.  
3. The throat plate must be fitted in  
the roof of the appliance.  
Flaunching  
With the control knob at the  
Take Flue Pipe  
Up To Narrowest  
Part Of Chimney.  
COMMISSIONING  
maximum setting the flap should be  
18 mm from the air inlet as shown in  
Fig. 8. To adjust the distance slacken  
the locking nut and adjust as  
necessary. When set correctly  
re-tighten the locking nut. Ensure  
that the flap opens and closes freely  
as the knob is turned.  
On completion of the installation and  
after allowing a suitable period of  
time for the fire cement and mortar  
to dry out, the fire should be lit and  
checked to ensure that smoke and  
fumes are taken from the appliance  
up the chimney and emitted safely.  
Also check all joints and seals.  
150° Elbow  
Part No. 010/AV12  
Vermiculite  
Infill  
150°  
ASSEMBLY  
On completion of the installation and  
commissioning please leave the  
operating instructions with the  
customer and advise on the use of the  
appliance.  
2
4
Fit the side panels and hood onto the  
appliance. Instructions for this are  
enclosed with the panel pack.  
Replace any internal parts previously  
removed.  
FREESTANDING KIT  
Fig. 7. Typical Installation  
PRE LIGHTING  
CHECK  
A freestanding kit is available.  
Details of dimensions and outputs are  
available on request.  
Before initial lighting check the  
Page 9  
LA20i 3/99  
 
CHARNWOOD LA20i  
OVERALL DIMENSIONS  
(All dimensions are in mm)  
394  
154  
84  
i/d  
260  
Add-In Boiler May Be Fitted With  
Tappings Either Side.  
FLUE  
C
L
150°  
1
619  
3
5
0
547  
506  
405  
265  
200  
260  
554  
120  
164  
Page 10  
LA20i 3/99  
 

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